5 ways to improve your flow of laser-cut parts

Introduction

Moreover, these arranging steps can be applied to the progression of laser-cuter parts through a fab shop and can loan some lucidity to ways you can improve. In this way, load up and head out on your excursion through laser creation.

1. Shop Layout

Your shop’s design can represent the moment of truth even the most proficient generation plan. The additional time your parts spend in travel or hanging tight for conveyance to the following activity, the less productive you’re being, and the impact can be devastating. In a perfect world, the approaching material would be stacked straightforwardly into or close to the laser and the optional tasks would be found closest to the laser yield. This may appear sound judgment, however in some cases this format isn’t viewed as when gear is introduced at first. At the point when an interwoven way to deal with shop configuration is observed to be wasteful, regularly the whole shop design must be upgraded. Click here!

2. Support

It can’t be focused on enough that if your machinery isn’t kept up or working effectively, the entire procedure can self-destruct in a moment. For certain fabricators, laser upkeep is guaranteed. For other people, laser upkeep is no longer of any concern. Regularly fabricators feel more influenced to keep up uptime than to plan personal time for upkeep. It isn’t until they experience an issue with speed or exactness that they go into investigating mode.

3. Programming

Programming mechanized material and part taking care of is critical to shop efficiencies. With the presentation of fiber lasers and the need to twofold or even triple creation, robotization has turned out to be fundamental. A shop that physically empties a cut sheet can have incomprehensibly unexpected yields in comparison to a shop that utilizes a robotized framework. Upgrading your plant design, keeping up your hardware on a calendar, programming and utilizing robotization, and checking your creation are pivotal to dodging personal time.

4. Mechanization

Innovation progressions constantly give better apparatuses to increment and look after effectiveness. When you have streamlined your shop design and performed support and programming, you are set up to embark to walk toward laser robotization. In the event that your independent modern laser can be worked with 50 percent proficiency (most regularly called bar on), you’re doing great. Most basic shaft on times for a normal blend of materials have floated somewhere in the range of 30 and 40 percent truly. Yet, your laser could be prepared to do more than that. Including an essential burden and empty computerization framework can build your pillar on time to in excess of 80 percent.

5. Generation Monitoring

To make significant enhancements to your laser-cut-part stream, you should comprehend and follow every one of your occupations constantly. Measurements like pillar on schedule, travel delays, process bottlenecks, and even support calendars should be followed with the goal that you can accomplish persistent improvement. For more details, visit: https://www.forbes.com/sites/tjmccue/2012/06/25/laser-systems-industry-7-1-billion-in-2011-year-nothing-to-sneeze-at/#6479c3f37763

Conclusion

Some laser cutting hardware would now be able to be outfitted with a generation checking alternative. A powerful creation observing and emotionally supportive network ought to be intended to give straightforwardness to your machining forms anyplace, whenever. This sort of framework empowers you to get constant access to a broad measure of information through your work area or cell phone.…

What is the difference between a YAG and CO2 laser?

Many people are getting confused between a CO2 laser engraver and a YAG. However, if you know what to look for, you will see that there is a huge difference between these two. Before you can purchase one of them, you need to know the difference, and you need to know which one will be best for you. These are the differences between a YAG and CO2 cutter.

Both work with lasers

The one thing that both this equipment has in common is that they are both working with lasers. These lasers can be used to cut or to engrave.

They are both precision and small cutting tools, that can engrave small detail on any material. At the moment, most people are choosing the YAG, because this is the most-known device. However, the more people get to know the CO2 laser cutter, the more they realize that this laser might be better to use.

The CO2 laser can be used on all type of material

The great thing about the CO2 laser engraver and cutter is that it can be used on any type of material. Because it is using water and the laser, it is safe to cut any type of material.

The CO2 ensures that small pieces of the material don’t cause injury while the cutter or engraver is being used. But, many people think that the CO2 cutter can’t cut any material and because it is made to use with water, it can’t be as good as the YAG. However, this is where most people are getting it wrong. The YAG can also be used on a large variety of material, but not as many as with the CO2 cutter. Making the CO2 cutter better for cutting on different material.

YAG lasers are smaller than the CO2 laser

One of the reasons why the YAG laser is more popular than the CO2 laser cutter is because the laser is much smaller. This means that it can do finer cutting and engraving. The work of the YAG will be more precise than with the CO2 laser.

However, this doesn’t make the CO2 laser less great. In fact, there are many reasons why the larger lasers can be better in the long run. Especially when it comes to cutting different sizes on different materials.

Which one should you purchase?

No to the questions that everyone has. Which one should you purchase? The good news is that it doesn’t really matter which one you are choosing because they are both really great to use for cutting and engraving. However, you want to look at the materials that you are cutting and your available budget, before you can decide which one you should use for cutting and engraving.

What is the difference between a CO2 laser and a YAG? At first glance, there isn’t much of a huge difference, but when you are looking closely, you will see that there are a couple of differences. This is why you should make sure that you are purchasing the right engraver. People start to see that the CO2 laser engraver is the better choice.

see more:
https://it.wikipedia.org/wiki/Laser_Nd:YAG

The Rise of Fiber Laser Cutter

There are a lot of people that have the need for a laser machine but many do not really know how a fiber laser works. So whether you are looking to just brush up on your knowledge and something new on how a fiber laser work or you are new to this Industry, this article is for you.

What is a Fiber Laser?

This is the type of laser where an optical fiber is being used as the active medium. The optical fiber being used here has been doped in rare elements such as ytterbium, erbium, neodymium, praseodymium, thulium, holmium or dysprosium. You do not need to worry too much about the earth element that has been used, what is of utmost importance is that fiber is being used at the center of this laser cutter. Fiber lasers are different from the other two major types of lasers which are gas lasers (this typically uses CO2 or helium-neon) and crystal lasers (this uses ND: YAG). Fiber laser technology is the newest of these lasers and many are of the opinion that they are the most beneficial of the three types.

How Does a Fiber Laser Work?

As stated earlier, the fiber that is used as the central medium in this laser will have to be doped in rare-earth elements and Erbium is the most used element. The reason for this is that the atom levels of these rare-earth elements have very useful energy levels which allow for a diode laser pump source that is cheaper to be used, yet they still provide a high energy output. For instance, by doping fiber in Erbium, an energy level that is capable of absorbing photons with a wavelength of about 980nm is decayed to a meta-stable equivalent of 1550nm. This means that it is possible to use a laser pump source at 980nm and still achieve a high energy, high quality, and high power laser beam of 1550nm.

The photons that are emitted remains within the fiber core and the Erbium atoms act as the laser medium in the doped fiber. In order to create a cavity in which the photons can be kept entrapped, something referred to as Fiber Bragg Grafting is added. This is simply a section of glass with stripes in it; this is the point at which the refractive index has been altered. A small beam of light is refracted back anytime light passes across a boundary between one refractive index and I he next. The pump laser is targeted at a cladding that sits around the fiber core; the fiber core on its own is too small to have a low quality diode laser targeted at it. The laser is bounced around inside by pumping the laser into the cladding around the core and every time that it passes the core more and more of the pump light is absorbed by the core. Click here.

Benefits of a Fiber Laser

One of the benefits of a fiber laser is that it is extremely stable. Other types of laser cutters are very sensitive to movement and the whole alignment can easily be thrown off should they get banged or knocked. Fiber lasers generates their own laser beams on the inside of the fiber, this means that sensitive options are not needed to have this to work properly. Another benefit of the fiber laser is it delivers an extremely high beam quality. This is because the beam remains contained within the core of the fiber and this helps to keep a straight beam that can be ultra focused. Also, despite the high power output and high intensity fiber lasers work at they are extremely cool and they are highly efficient as well.…

Laser Cutter Types

Before investing in a high quality laser cutter machine it is important to understand its main uses and functions. It is also essential to get the best laser cutter machine according to what you aim at producing. The more you know about the machines the more likely you will to reach the expected results.

Fiber laser cutting machine

The fiber laser cutting machine is the fastest way to cut thin metal sheets. Especially suited for applications that do not require superior surface quality at the cutting edges, it can be used to cut thin to medium materials.

Increased energy efficiency

In laser cutter and its applications, energy makes up 5% to 7% of the total cost per part. The co2 laser cutter machines also include additional components for energy savings. To create the most efficient configuration for you, you should get advice and discuss all options with a specialist. The more you use these machines the more you will save cash, especially if in the long run.

The safety factor

Fiber laser cutting machine uses a wavelength of 1 μ and therefore require the application of very strict safety criteria. Machines must be in a completely isolated environment to reduce the operator’s ability to influence the process and prolong downtime in the event of a problem. On the other hand, since they only use 10 μ, the CO2 lasers allow the operator to approach and restart the cutting process as soon as possible in case of an incident.

C02 laser cutting

The co2 laser cutter is ideal for processes that require a high degree of accuracy. The surfaces produced are superior to those created by fiber laser cutting. And although it does not rival milling, it is much faster and therefore much more profitable. Able to cut materials from the thinnest to the thickest, it is also faster than cutting with fiber in materials with a thickness exceeding a certain value.

Keep your maintenance costs down

The co2 laser cutter is quite complex and thus require maintenance, especially of turbines and mirrors. Given the inherent costs, make sure you choose a machine designed for maximum reliability. For example, some machines require only maintenance work performed at extremely spaced intervals. A manufacturer also guarantees the turbine for 24,000 hours.

Automate to increase productivity

Supported by charging robots, a CO2 laser machine can work continuously without interruption. More efficient and economical than a fiber machine in this type of application, this results in a low

Lower costs per piece

70% of the costs of laser equipment are derived from the initial contract and not from everyday operating expenses. In financial terms, co2 laser cutter offers enormous advantages over fiber-cutting machines in applications involving complex shapes and extremely demanding levels of accuracy and repeatability. This is due to the fact that achieving identical results with a fiber cutting machine would entail costly upgrades, such as adding rigidity and setting up an optimized linear motor, which would ultimately make this option too expensive. Click here for more information: http://www.excellence-electric.com/cost-effective-cutting-using-power-fiber-lasers/

Cost-effective cutting using power fiber lasers

Laser cutting is generally a costly and time consuming process that is outsourced to specialist job shops. This article will show some of the advantages of medium power fiber lasers, the biggest of which being how much more affordable it is.

Outsourcing laser cutting jobs

Across many industries companies are outsourcing laser cutting jobs to specialist job shops that do nothing other than process high volume, high quality metal cutting orders. These companies, on any given day, can accept  almost limitless combinations of job types combining metal types and thickness of the metals and most obviously the type of cut required in that piece. Because of these factors, the machines that perform the actual laser cutting procedure have to be extremely flexible while also being fairly robust to handle the volume of orders a shop may get. This has caused the cost of some laser cutting machines to skyrocket and manufacturers battle and compete over who can claim faster or thicker cutting data for their machines. Some machines have exceeded 500 thousand dollars in cost.

Affordable Laser Cutting

What if a company wishes to keep all their metal cutting needs in house and not have to outsource to a specialist job shop? What type of quality would they be able to accomplish with their metal cutting on cheaper smaller machines?

Repeatability

A key feature of the fiber laser over other laser sources is the high energy density when the beam is focused to spot sizes in the range 30-100μm. This enables not only compressed air cutting of steels but also cutting of reflective materials such as brass, aluminium, and copper.

This same feature allows these lasers to cut extremely intricate shapes of highly precise parts. This however places a requirement on the machine builder design the motion system to a repetitive position accuracy of +/-0.025mm. Components such as motors, encoders, drive systems, and gearbox must be specified accordingly.

Considerations

The first thing that company would need to consider is what type of cuts they need to accomplish. What thickness is the metal that they will mainly be cutting. The vast majoriy of cutting jobs needed by most companies are in a thickness between 1-3mm thick.

If a company needs fall within that range then there are a lot of options out for for much cheaper and affordable fiber laser cutting machines that can deliver similar quality to much bigger and expensive machines that specialist job shops may own.

Return on Investment

On paper it may seem as though buying a smaller machine is not actually much more beneficial than buying a larger one, but if you consider that many smaller cutting machines can use a beam source offering 90% better than C02 sources and opening up the possibility of compressed air cutting the investment decision becomes a no brainer.

Deciding what laser cutting machine is right for you can be difficult but hopefully this article has helped you come to a final decision that will help drive more profits within your company.…

Laser Cutting Services

Laser Cutting Services – Fast and Affordable New -Age Technology

Technology has affected our lives in many ways one could ever imagine. One of the popular technology system and services is the laser cutting services. It is a technique used in present times. It is a combination of computer systems, imaging systems of galvanometric and industrial lasers. It gives you speed, precision and versatility, which cannot be matched. Due to its varying benefits and advantages, it is one of the most popular cutting devices.

Skilled engineers work hard to perfect this exclusive technological service. It acts as a medium for cutting of high quality products and gives the products an enhanced look in a lot less time. This was primarily developed in UK and since then has been in practice by leading sheet-manufacturing industries.

In the present time, most of the gadgets and appliances are manufactured with the help of this service. This service can be a little on the expensive side but it assures you safety along with durability.

Laser cutter machine technology assists you and reduces the labor and the time required for everything. The best part about this technology is its accuracy. The product that comes out is precise with accurate measurement of size and shape.

The technology of laser cutting is most often used in the automotive industry and where huge metal pieces are required to be cast into many shapes.

Nowadays many objects and items are made with the help of this growing technology. Computer cabinets and other various types of furniture are made successfully with the help of the laser cutting services. You will be able to get the exact curves, size and texture through the help of this technique.  Of course the option exists to buy a laser cutter.  However, be careful buying a cheap laser cutter is costing hobbyist a lot of wasted time and resources.  Read a IEHK review here!

The machines manufacture immense smooth finish products and hence such a huge number of shops and business are ready to invest in this technology and the large machines required providing any kind of custom component and production making service. Some of the best benefit of this technology services are that it has high tolerance, repeatability, and consistency along with high cutting speed. The qualities of cutting are much superior and totally do away with the dye use. If the laser cutting services are used during large quantities of manufacturing, it can be an extremely cost-effective process.

Laser Cutting ServicesThis process commences with a computer program that directs a great laser power at a particular material that can be cut. When the material starts burning then it leaves a very accurate outline that can be duplicated in same general pattern and time.

This laser cutter technology is used to cut the primary stages of development. Whether it requires to be folded in a particular design, needs rivets, or may be welding in some parts then it can be effectively done. The measurements are highly precise because the cutting computer takes them.read post at http://www.laserfocusworld.com/articles/2016/12/four-laser-companies-to-exceed-1-billion-revenue-in-2016.html

Automotive and aerospace industries are highly benefited by the technology where elements for vehicles and aircraft are made with immense intricacy.

No doubt laser cutting technology is a subtractive technology that’s here to stay and very necessary within most industries.  So, with any service company you hire be sure it is equipped to handle the laser service work to your exact requirements within an agreed upon time frame.  The alternative option is to buy your own laser cutter machine instead of sending work out.  Good company to check out is Boss Laser.  The link is to their Twitter page.  Other USA made laser companies out there out there exist but prices tend to get a little out of hand.…